Cookie advice
Our Internet pages use so-called cookies in several places. Cookies are small text files that are stored on your computer and saved by your browser. They serve to make our offer more user-friendly, effective and secure. Furthermore, cookies enable our systems to recognize your browser and offer you services. Cookies contain no personal data.
x

Gearbox reinforcement Segway PT

Gearbox Revision for Segway i2 / x2
Problems with your Segway PT gearbox? We help quickly and professionally

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT

Segway PT Gear Box service and revision (strengthening) by PT Pro sooner or later unavoidable:

.

The weak point of Segway PT gearbox (Gear Box) will be fixed by PT Pro's gearbox service, as we solve the problem at the approach.

The soft gear shaft, which runs in the needle bearing with hardened needle rollers, is not up to the continuous load of Segway PT riding. The too-soft shaft runs into the hard needle bearing and becomes increasingly thinner. Once this process begins, it progresses at an increasing rate. In addition, the surrounding bearings in the transmission (gear box) are damaged by the abrasion that collects in the oil and thus works its way into the bearings. Depending on the gearbox generation, this happens more quickly or is a gradual process.

As a rider of a Segway PT, you can only feel this in the louder scraping noise and the clacking of the wheels or the connection of the wheels to the gearbox (gear box).

On the one hand, the couplings and elastomers are responsible for this, but which should be changed at certain intervals anyway (wear part). This change is quite simple and quickly done. Solid knowledge provided.

A bigger problem, however, is the wear in the gearbox (Gear Box) itself. The Segway PT continues to run without any major noticeable defects, just a bit louder and rougher. This also occasionally causes error messages, which are gone again after restarting the Segway PT. The precise control in driving mode is also negatively affected by this.

Since no repairs are carried out by the company Segway Inc. on the gears (Gear Boxes), now only the very expensive exchange of the gearbox is an option. Therefore, we at PT Pro have taken on this problem and looked for and developed a cost-effective solution. With over 5 years of experience and numerous transmissions of all generations, we have not only acquired numerous special tools, but also refined the technique to revise, repair and improve transmissions. During normal service, we remove the gearbox, disassemble it, clean all parts in disassembled state, check condition and tolerances. Then we rework the pressed-out shaft, install an improved bearing seat and then refill the gearbox (Gear Box) with a mixture of high quality gear oil and additives (higher quality oil than original). With this optimization of your transmission, the problem is fixed for the lifetime of the Segway PT.

Prices / Costs:

per gearbox revision standard: 250,- € net (plus VAT) = 297,50 €

Complete cleaning outside, sandblasting (if necessary), disassembly, parts cleaning inside, inspection of all components, measurement of tolerances and total backlash of the gearbox components, turning of the shaft, pressing on the hardened bearing fitting ring, replace main bearing (if necessary), Functional check and check of interaction of components in assembled state, bearing filling with oil mixture, assembling of gearbox halves and check of function, tightness check, filling with highest quality oil mixture, functional test, test and service report.

Additional cost per gear:

Gearbox

SW Removal/ Installation Gearbox

30,00 €

35,70 €

40101

SW gearbox revision standard 1 pc

250,00 €

297.50 €

40102

SW Elastomer PT Pro Org medium

24,37 €

29,00 €

80417

SW Coupling PT Pro

49,58 €

59,00 €

80416

SW Simmerring replacement 1 pc

80,00 €

95,20 €

40103

SW Simmerring large

10,08 €

12,00 €

80409

SW Simmerring small

6,71 €

7,99 €

80410

SWeld wheel plate

80,00 €

95,20 €

40104

SW wheel bolt repair

80,00 €

95,20 €

40105

SW seal large inner seal

57,98 €

69,00 €

80412

SW seal small intermediate seal

29,33 €

34,90 €

80413

SW needle bush/ needle bearing

10,50 €

12,50 €

80405

SW deep groove ball bearing large

13,44 €

15,99 €

80406

SW deep groove ball bearing small

7,55 €

8,99 €

80407

SW inner ring/ bearing fitting ring 15 mm hardened

12,60 €

14,99 €

80408

SW deep groove ball bearing small with O- rings

10,92 €

12,99 €

80420

SW transmission mounting frame thread repair

40,00 €

47,60 €

40106

SW gearbox oil change small

30,00 €

35,70 €

40107

SW Gearbox oil change large, interior cleaning

50,00 €

59,50 €

40108

SW oil drain plug magnetic

6,71 €

7,99 €

60031

The Segway gearbox (Gear Box) with attachments:

Das Segway Getriebe (Gear Box) mit Anbauteilen:

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Flange plate and wheel bolt
Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Gearbox complete incl. Mounting parts
Mounting frame, seal, coupling and elastomer

Wear on the Segway PT gear shaft:

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Segway PT transmission shaft after 2000km
Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Segway PT transmission shaft after 3000km
Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Segway PT transmission shaft after 4000km

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Sedimentation of the abrasion in the Segway PT gear oil after approx. 2000km
Segway PT Gearbox, Reparatur, Service, Getriebe Revision Verstไrkung Veredelung Reparatur PT Pro Gearbox Segway PT
Segway PT Gearbox Cleaning - Chemical and Mechanical with the Sandblaster, if necessary.

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Disassemble, clean, and press out the Segway PT gear shaft.

Segway PT Getriebe Bauteile:

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Housing, seal, oil seals, bearings,
gears, shafts, locks, screws

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Centering and measurement of the Segway PT gear shaft,
turning off the shaft (main weak point).
Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Pressing on the hardened bearing fitting ring to
Preventing the shrinkage on the gear shaft

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Revised Segway PT Gearbox Open with Bearing Fit Ring
Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT
Filling the gearbox with oil mixture (additive and gear oil)

Segway PT Getriebe, Gearbox, Reparatur Service, Getrieberevision Segway PT

Contact

Shop, event and technical hotline

+49 9621 9141950

PT Pro Tours booking hotline

+49 176 84072221

PT Pro Mail

PT Pro on Facebook
Discover & Contact

PT Pro Service Center Bavaria
Feldbauerstra฿e 5a
92224 Amberg
> Show in Google Maps

Unsere Standorte


Discover our tours here!

Mit kostenlosen JTL-Plugins von CMO.de